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Wind Generation

Lubrication Systems for Wind Turbines

In the field of wind energy, Lubrication Technologies, Inc. (LTI) provides several advanced lubrication solutions that guarantee machine durability and eliminate downtime. Regardless of the wind turbine’s structure and design, there is a consistent need to lubricate various bearings and drives. Implementing the proper centralized lubrication system for wind turbines simplifies maintenance tasks, extends service intervals, and offers protection from harsh atmospheric conditions.

Wind Turbine Greasing

For wind farms, only the best lubrication systems are adequate. A single lubrication-related failure can trigger a wind turbine’s safety mode, leading to costly consequences, particularly in remote locations where service calls are challenging. Therefore, an automatic lubrication system must meet several critical criteria to be considered an ideal solution.

ILC has developed lubrication systems and applications currently installed by leading manufacturers. These systems range from simple manual lubrication with a single point and centralized distribution to fully automatic grease systems that lubricate shafts, supports, and bearings in medium to large machinery. Our custom-tailored solutions effectively service blade bearings, yaw bearings, main bearings, and generators.

Challenges in Wind Turbine Maintenance

Wind turbines represent a significant investment for companies relying on them for electricity generation and revenue. Unlike turbines powered by gas or boilers in coal-fired plants, wind turbines face unique challenges. Repairing them can be difficult due to their remote locations and the need for technicians to work at heights up to 330 feet.

A robust lubrication system is critical to maintaining the optimal performance of a wind turbine. The specific requirements of wind turbine bearings have led to several advancements in ILC centralized lubrication systems. These advancements have resulted in a package of solutions that enhance the durability and reliability of wind farms globally. Certain bearings in wind turbines require effective lubrication at preset intervals, necessitating automatic centralized systems. ILC also recommends using a pinion to automatically lubricate open gears.

Reliability Centered Maintenance (RCM)

Reliability Centered Maintenance (RCM) is a strategic approach endorsed by maintenance professionals across industries. LTI practices RCM to protect assets at the lowest life-cycle cost. Our World-Class Lubrication Reliability Program incorporates best practices to achieve optimum results.

Modern machinery relies heavily on the type of lubricant and the method of application. Unlike the past, when lubrication could be applied manually, today’s machinery demands precise, controlled application methods. Different parts of machinery require specific lubricants, either grease or oil, applied using different methods.

Customized Lubrication Solutions

LTI can assist with all your lubrication needs. Conditions such as extreme pressure, high temperature, continuous high speed, and contamination from dirt and moisture place strenuous demands on lubrication systems. LTI helps create and implement customized lubrication reliability programs that protect equipment and keep it contaminant-free. Our RCM program offers significant performance advantages for wind power operations, ensuring the longevity and efficiency of wind turbines.

Why Choose Lubrication Technologies?

At Lubrication Technologies, we are committed to delivering comprehensive reliability solutions tailored to the specific needs of the wind generation industry. With our expertise in advanced lubrication systems, high-quality lubricants, and customized maintenance programs, we ensure that your wind turbines operate at maximum efficiency, contributing to sustainable and uninterrupted energy production.

Contact us today to learn more about how our holistic reliability solutions can benefit your wind generation operations and help you maintain the critical machinery that powers your renewable energy initiatives.

Documents

Wind Turbine Electric
Grease Pump Package (PDF)

Centralized Lubrication Systems for Wind Power Stations (PDF)

Heavy Equipment &
Rolling Stock (PDF)

Heavy Equipment Electric
Grease Pump Package (PDF)

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Lubricants - Small Cost, Huge Returns

Lubrication Management Programs Protect Your Assets and Save You Money:

Although lubricants make up a mere 3% of the typical maintenance budget; using ineffective products, techniques and applications can have a significant impact on the lubrication-related costs that make up 40% of that budget. A Lubrication Management Program designed by the Technical Consultants at Lubrication Technologies, Inc. can help you target those areas where you see red.

  • Your equipment and components will last longer, run more efficiently and more reliably, and you won’t replace equipment or components prematurely
  • Your labor force will spend less time on routine lubrication-related maintenance and no time on lubricant-related equipment failures
  • You’ll reduce over-all lubricant consumption as well as waste
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