ILC Progressive Lubrication Systems | ILC Progressive/Multiline Lubrication System | ILC Volumetric Lubrication Systems

ILC AUTOMATIC LUBRICATION SYSTEMS

Progressive Lubrication Systems
ILC Pump Lubrication Technologies, Inc. partners with the most respected brands in the industry to ensure that our customers have access to the lubrication dispensing system that best fits the requirements of each application.

We have designed and installed systems for power plants, paper mills, CNC machines, packaging facilities, food processing equipment, heavy equipment, trucks, and many other applications, both large and small.

The series progressive lubrication systems meter oil or grease (up to NLGI 2) via distribution blocks (divider valves) to lubricate the friction points of the machines. Each divider valve can serve between 3 and 24 outlets with accurate discharge to each point. The distribution system is reliable and can be monitored by an electrical switch on the primary divider, as well as visual observation of an indicator pin.

Pumps are available in 12/24 VDC, 115/230VAC, or pneumatic or hydraulically powered. We offer Integrated controllers, separate controllers as well as customized controls utilizing PLC’s, HMI’s, zoned operation and real time monitoring.

Lubrication Technologies, Inc. is the exclusive North American Distributor for I.L.C.

I.L.C. is renowned worldwide for its centralized grease and oil lubrication systems. Its modern factory is located in at Gorla Minore (Va) – Italy.
ILC Pump

ILC Progressive Lubrication Systems | ILC Progressive/Multiline Lubrication System | ILC Volumetric Lubrication Systems

ILC PROGRESSIVE LUBRICATION SYSTEMS

ILC Max G2, G4, G5 and G8 - Grease and Oil Series Progressive Electric Pumps

ILC Logo These reliable, comprehensive and customizable centralized lubrication systems offer 3 types of progressive dispensing in combination with manual pumps or automatic pumps. ILC progressive series lubrication systems can be configured for oil or grease (up to NLGI 2), are easy to control and monitor and operate efficiently in the extreme environments found around industrial machinery and fleet operations.

Designed for intermittent or continuous operation, the direct mounted electric gear motor drives an internal rotating cam controlling up to three externally mounted pump elements, each of which with a maximum operating temperature of 250 bar and each will dispense up to 2.88 cc/minute (a larger discharge can be achieved by combining two or more outlets to one externally mounted pump. Each pump has a relief valve to protect against over-pressure. The internal drive shaft is coupled to a paddle which ensures continuous priming of the pump(s) with grease up to NLGI 2 at ambient temperatures down to -20°C.

The electric gear motor is protected with an IP-56 rated Nylon/Fiberglass enclosure and the seal is guaranteed with well mounted "o"-ring.

TECHNICAL DATA
ILC Max G2, G4, G5 or G8 - Series Progressive Electric Pumps for Grease
ILC - MAX G2
ILC - MAX G4
ILC - MAX G5
ILC - MAX G8
Suitable Lubricants Grease NLGI 1 and 2
RPM 23 rpm (12V DC), 22 rpm (24V DC), 29 rpm (230V AC) or 31 rpm (115V AC)
RPM Control 1 A 140V AC or 200V DC 10 W NO - Contact closes at every rotation
Number of Outlets 1 - 3
Outlet Connection 1/4" G
Discharge/Rope with Fixed Pumping Element 0.16 cc
Discharge/Rope with Adjustable Pumping Element 0.01 cc to 0.16 cc
Discharge/Min with Fixed Pumping Element 3,68 cm3 (12V DC) / 3,523 (24V DC) / 4,64 cm3 (230V AC) / 4,96 cm3 (115V AC)
Discharge/Min with Adjustable Pumping Element 0,23 - 3,68 cm3 (12V DC) / 0,22 - 3,523 (24V DC) / 0,29 - 4,64 cm3 (230V AC) / 0,31 - 4,96 cm3 (115V AC)
Max Counterpressure 275 bar (3993 PSI) + 10%
Operating Temperature Range -20°C to +80°C (-4°F to 176°F)
Reservoir Capacity MAX G2 - 2 kg (4.4 lb) plastic reservoir
MAX G4 - 4 kg ( ) plastic reservoir
MAX G5 - 5 kg ( ) metallic reservoir
MAX G8 - 8 kg ( ) plastic reservoir
Low Level Switch MAX G2, G4 and G8 - 1A 140V AC - 200V DC 10 W NO - A pulse from open to close is created at every revolution when reservoir is empty.

MAX G5 - 5A 250V AC / 0.4A - 125V DC - NC o NO contact
TECHNICAL DATA
ILC Max O2, O4, O5 or O8 - Series Progressive Electric Pumps for Oil
ILC - MAX G2
ILC - MAX G4
ILC - MAX G5
ILC - MAX G8
Suitable Lubricants Grease NLGI 2 at actual working temperature
RPM 22
RPM Control 1.5 A 250V AC or 200V DC 50 W - NC o NA contact
Number of Outlets 8 single point outlets - 2 progressive feed outlets
Outlet Connection 1/4" G
Discharge/Rope with Fixed Pumping Element 0.16 cc
Discharge/Rope with Adjustable Pumping Element 0.01 cc to 0.16 cc
Discharge/Min with Fixed Pumping Element 3,68 cm3 (12V DC) / 3,523 (24V DC) / 4,64 cm3 (230V AC) / 4,96 cm3 (115V AC)
Discharge/Min with Adjustable Pumping Element 0,23 - 3,68 cm3 (12V DC) / 0,22 - 3,523 (24V DC) / 0,29 - 4,64 cm3 (230V AC) / 0,31 - 4,96 cm3 (115V AC)
Max Counterpressure 275 bar (3993 PSI) + 10%
Operating Temperature Range -10°C to +60°C (14°F to 140°F)
Reservoir Capacity MAX G2 - 1 kg (2.2 lbs)plastic reservoir
MAX G4 - 4 kg ( ) plastic reservoir
MAX G5 - 5 kg ( ) metallic reservoir
MAX G8 - 8 kg ( ) plastic reservoir
Low Level Switch MAX G2, G4 and G8 - 1A 140V AC - 200V DC 10 W NO - A pulse from open to close is created at every revolution when reservoir is empty.

MAX G5 - 5A 250V AC / 0.4A - 125V DC - NC o NO contact
ILC Progressive Lubrication Systems | ILC Progressive/Multiline Lubrication System | ILC Volumetric Lubrication Systems

ILC MINI-MAX ELECTRIC GREASE PUMP

ILC Mini-Max Combination Series Progressive and Multiline System

ILC Mini-Max Driven by a 12V DC or 24V DC electric motor, the Mini-Max was designed to work as a multiline system or as a combination multiline/series progressive system. Equipped with 10 outlets, two can be outfitted with 1/8" metering pumping elements to feed DPX progressive distributors and up to eight outlets can be connected directly to lubrication points with M10x1 single utility pumping elements.

The Mini-Max electric pump was designed to work both as a multi-outlet system and with DPX progressive distributors. Naturally both systems can also be combined. It is driven by a 12 V DC or 24 V DC gearmotor and is capable of pumping grease with a max consistency of NLGI 2. On demand it can be supplied with a Timer. The pump can be equipped with a maximum of 10 pumping elements; two outlets can be connected to progressive distributors and eight outlets can be connected directly to the points to be lubricated. There is a spatulator in the lower zone to facilitate grease intake The version without minimum level indication has only the spatulator and scraper. The electrical connections specific for outdoors, together with the various sealing measures, give the pump a high protection level.

TECHNICAL DATA
Suitable Lubricants NLGI 2 at actual working temperature
RPM 23 rpm (12V DC), 22 rpm (24V DC), 29 rpm (230V AC) or 31 rpm (115V AC)
Pumping system With cam drive and return spring
Number of Outlets 1 - 3
Delivery Connection (pumping outlet) Single utility pumping elements M10x1
Metering pumping elements 1/8"
Nominal pumping discharge for single point 5 mm3/rev
10 mm3/rev
15 mm3/rev
25 mm3/rev
50 mm3/rev
Nominal pumping discharge for single point 120 mm3/rev
Maximum reachable pressure 200 bar
Reservoir size 1 kg
Operating temperature -10°C + 60° C
Operating Temperature Range -20°C to +80°C (-4°F to 176°F)
Storage temperature -20°C to +80°C (-4°F to 176°F)
Max relative humidity without operating condensation 90%
Sound pressure level < 70 db (A)
Minimum level indication Reed contact triggered by presser disk
1.5 A 250 V AC - 200 V DC 50 W - NC o NA contact
Net weight 2,75 kg
ILC Progressive Lubrication Systems | ILC Progressive/Multiline Lubrication System | ILC Volumetric Lubrication Systems

ILC VOLUMETRIC LUBRICATION

Volumetric Lubrication

ILC Volumetric Lubrication The volumetric system is based on Positive Displacement Injectors (PDI). A precise, predetermined volume of oil or soft grease is dispensed to each point unaffected by temperature or viscosity of the lubricant. Both electric and pneumatic pumps are available to ensure a discharge up to 500 cc/minute via a range of injectors extending from 15 mm³ to 1000 mm³ per cycle.

Single line lubrication systems are a positive hydraulic method of delivering lubricant, either oil or soft grease under pressure to a group of points from one centrally located pumping unit the pump supplies lubricant to one or more metering valves. The valves are precision measuring devices and deliver an accurate metered volume of lubricant to each point.
A typical system is shown in Fig. 1 (above).

TECHNICAL DATA
PRG-13 Manual Oil Pump and PRDG-13 Manual Soft Grease Pump

The PRD-13 (Oil) and PRDG-13 (Soft Grease) are manual pumps for centralized lubrication systems where volumetric metering units are used. The pump assembly is located on the bottom of the plastic reservoir. The manual lever discharges 13 cc of fluid to the left or right (as specified on ordering) to actuate fixed output positive displacement oil or grease injectors. Since the lever operates with a return spring, 15 to 20 seconds must elapse between pulls. Each pump is equipped with an internal pressure relief valve, a 250 micron suction strainer and fill cup. Click on the data sheets for dimensions and ordering information.

PRD-13 (oil)
PRD-13 (oil)
PRDG-13 (grease)
PRDG-13 (grease)
Suitable Lubricants Oil 50 - 1000 cSt 40°C or Soft Grease NLGI 000-00
Working Pressure 35 bar max
Discharge Cycle 13 cc
Release Valve 0.7 bar
Plastic Reservoir 1 L
Suction Filter 250 Micron
Discharge Port M12x1 Tube 6 mm
Temperature Range 10°C to 80°C
Mounting Vertically

PRA Pnuematic Pumps

ILC PRA Pnuematic Pumps The PRA Pneumatic Pumps are designed for oil or soft grease centralized lubrication systems where volumetric metering valves are used.

The pump assembly is located over the reservoir and the air is sent via a 3-way solenoid valve (line - cylinder - release). The piston has a return a spring. The pause time must not be less than 15 seconds.

Click on the data sheet to the right of each product for a printable data sheet with dimensions and additional detail.

TECHNICAL DATA
PRA 13 (Oil) and PRA 13 G (Soft Grease) Pneumatic Pumps
PRA-13 (oil)
PRA-13 (oil)
PRG-13 (grease)
PRA-13 G
(soft grease)
Suitable Lubricants Oil 50 - 1000 cSt 40°C or Soft Grease NLGI 000-00
Working Pressure 30 bar (425 psi) max
Ratio 4.5:1
Discharge Cycle 13 cc
Air Operating Pressure DA 4 bar A 7 bar (60 psi to 100 psi)
Release Valve 0.7 bar (10 psi)
Cycles/Minute Max 4
Plastic Reservoir 1 L
Suction Filter 250 Micron
Discharge Port M12x1 Tube 6 mm
Temperature Range 10°C to 80°C
Low Level Switch (Optional on Oil pumps) 1.5 A 250 V AC 150 V DC
Air Inlet 1/4" G
TECHNICAL DATA
PRA 15 (Oil) Pneumatic Pump
PRG-13 (oil)
PRA-15 (oil)
Suitable Lubricants Oil 50 - 1000 cSt 40°C
Working Pressure 56 bar (795 psi) max
Ratio 8:1
Discharge Cycle 2.7 cc
Air Operating Pressure From 4 bar to 7 bar (60 psi to 100 psi)
Release Valve 0.7 bar (10 psi)
Cycles/Minute Max 6
Plastic Reservoir 2 L - 3.6 L
Suction Filter 250 Micron
Discharge Port 1/8" - Tube 6 mm
Temperature Range 10°C to 80°C
Low Level Switch (Optional on Oil pumps) 1.5 A 250 V AC 150 V DC
Air Inlet 1/8" G
TECHNICAL DATA
PRA 20/25/30 Pneumatic Pump
PRG-13 (oil)
PRA 20/25/30 Pneumatic Pump
Suitable Lubricants Oil 50 - 1000 cSt 40°C
Working Pressure 30 bar (425 psi) max
Ratio 4.5:1
Discharge Cycle 13 cc
Air Operating Pressure From 4 bar to 7 bar (60 psi to 100 psi)
Release Valve 0.7 bar (10 psi)
Cycles/Minute Max 4
Plastic Reservoir 8 L - 12 L
Suction Filter 250 Micron
Discharge Port M12x1 - Tube 6 mm
Temperature Range 10°C to 80°C
Low Level Switch (Optional on Oil pumps) 1.5 A 250 V AC 150 V DC
Air Inlet 1/4" G
TECHNICAL DATA
PRA 30/35/LAM Oil Pneumatic Pump
PRA 30/35/LAM Oil Pneumatic Pump
PRA 30/35/LAM (oil)
Suitable Lubricants Oil 50 - 1000 cSt 40°C
Working Pressure 30 bar (425 psi) max
Ratio 4.5:1
Discharge Cycle 13 cc
Air Operating Pressure From 4 bar to 7 bar (60 psi to 100 psi)
Release Valve 0.7 bar (10 psi)
Cycles/Minute Max 4
Plastic Reservoir 2 L - 3.6 L - 6 L - 5 L
Suction Filter 250 Micron
Discharge Port M12x1 - Tube 6 mm
Temperature Range 10°C to 80°C
Low Level Switch 1.5 A 250 V AC 150 V DC
Air Inlet 1/4" G
TECHNICAL DATA
PRA 20/25/30 Soft Grease Pneumatic Pump
PRA 20/25/30 (soft grease)
PRA 20/25/30 (soft grease)
Suitable Lubricants Soft Grease NLGI 000 - 00
Working Pressure 30 bar (425 psi) max
Ratio 4.5:1
Discharge Cycle 13 cc
Air Operating Pressure From 4 bar to 7 bar (60 psi to 100 psi)
Release Valve 0.7 bar (10 psi)
Cycles/Minute Max 4
Plastic Reservoir 2 L - 3.6 L - 6 L - 5 L
Suction Filter 250 Micron
Discharge Port M12x1 - Tube 6 mm
Temperature Range 10°C to 80°C
Low Level Switch From 10 to 40 V DC
Air Inlet 1/4" G
TECHNICAL DATA
PRA 30/35/G/LAM Soft Grease Pneumatic Pump
PRA 30/35/G/LAM Soft Grease Pneumatic Pump
PRA 30/35/G/LAM (soft grease)
Suitable Lubricants Soft Grease NLGI 000 - 00
Working Pressure 30 bar (425 psi) max
Ratio 4.5:1
Discharge Cycle 13 cc
Air Operating Pressure From 4 bar to 7 bar (60 psi to 100 psi)
Release Valve 0.7 bar (10 psi)
Cycles/Minute Max 4
Plastic Reservoir 8 L - 12 L
Suction Filter 250 Micron
Discharge Port M12x1 - Tube 6 mm
Temperature Range 10°C to 80°C
Low Level Switch From 10 to 40 V DC
Air Inlet 1/4" G
TECHNICAL DATA
PRA Pneumatic Pump without Reservoir
PRA Pneumatic Pump without Reservoir
PRA Pneumatic Pump without Reservoir
Suitable Lubricants Oil 50 - 1000 cSt 40°C or Soft Grease NLGI 000-00
Working Pressure 30 bar (425 psi) max
Ratio 4.5:1
Discharge Cycle 13 cc
Air Operating Pressure From 4 bar to 7 bar (60 psi to 100 psi)
Release Valve 0.7 bar (10 psi)
Cycles/Minute Max 4
Discharge Port M10x1 - Tube 6 mm
Temperature Range 10°C to 80°C
Air Inlet 1/4" G
ILC Progressive Lubrication Systems | ILC Progressive/Multiline Lubrication System | ILC Volumetric Lubrication Systems

Oil and Soft Grease MPT Electric Pumps

ILC PRA Pnuematic Pumps MPT electric pumps are designed for centralized lubrication system with oil where volumetric metering units are used. The motor pump assembly is located on a steel angle plate with holes for wall mounting. The angle plate also serves as the cover for the reservoir. The gear pump is equipped with a set of valves for priming (the vent valve purges air when the motor starts), releasing (the release valve opens when the pump stops to release pressure) and relieving (the relief valve opens to avoid overpressure in the system). Pumps are also equipped with suction filter, low level switch, pressure gauge and fill cup..

At the end of the set Pause period, operating voltage is applied and the pump motor is switched on. The pump delivers pre-metered oil quantities through the volumetric metering units to the lubrication points of the machine. The pump stops at the end of the set Work period and must be monitored to ensure that the pressure switch closes the contact. The lubrication cycle is complete.

After the pressure in the system has been released, the metering chambers of the volumetric metering units are refilled and further lubrication cycles are repeated in accordance with the Pause period that has been set. Intermediate lubrication is possible by briefly pressing the start button. Faults are signaled if no pressure builds up during the lubrication cycle, no pressure is released during the Pause period or the oil level in the reservoir is low.

Features of Electric Motors
Oil and Soft Grease MPT Electric Pumps
Supply Voltage 220-240/380-420
Cycles 50 Hz
Current 0.64-0.74/0.37-0.46A
Supply Voltage 254-280/440-480
Cycles 60 Hz
Current 0.64-0.74/0.37-0.46A
Cycles/Minute Max 4
Supply Voltage 115V AC
Cycles 50 Hz o 60 Hz
Current 2.2 A
Supply Voltage 230 V AC
Cycles 50 Hz o 60 Hz
Current 0.9 A
Power 90 W
Protection Degee IP 55
Duty Continuous S1
Insulating Class F
Constructive Shape B14
Type MEC-56
TECHNICAL DATA
MPT-200 Electric Pump
MPT-200 Electric Pump
MPT-200 Electric Pump
Suitable Lubricants Oil 50 - 1000 cSt 40°C
Working Pressure 5 - 25 bar (70-354 psi) Adjustable
Discharge/Minute 100 cc
Air Operating Pressure From 4 bar to 7 bar (60 psi to 100 psi)
Release Valve 0.7 bar (10 psi)
Pressure Gauge 0 - 60 bar / 0 - 870 psi
Reservoir 2 L - 3 L - 6 L Nylon; 5 L Metallic
Suction Filter 250 Micron
Discharge Port M12x1 - Tube 6 mm
Temperature Range -20°C to 80°C
Low Level Switch 1.5 A 250 V AC 200 V DC 50 W
Motor Specify with Order
TECHNICAL DATA
MPT-200/LAM Electric Pump
MPT-200/LAM Electric Pump
MPT-200/LAM Electric Pump
Suitable Lubricants Oil 50 - 1000 cSt 40°C
Working Pressure 5 - 25 bar (70-354 psi) Adjustable
Discharge/Minute 100 cc
Release Valve 0.7 bar (10 psi)
Pressure Gauge 0 - 60 bar / 0 - 870 psi
Reservoir 8 L - 12 L - 50 L
Suction Filter 250 Micron
Discharge Port M12x1 - Tube 6 mm
Temperature Range -20°C to 80°C
Low Level Switch 1.5 A 250 V AC 200 V DC 50 W
Motor Specify with Order
TECHNICAL DATA
MPT-500 Electric Pump
MPT-500 Electric Pump
MPT-500 Electric Pump
Suitable Lubricants Oil 50 - 1000 cSt 40°C
Working Pressure 5 - 25 bar (70-354 psi) Adjustable
Discharge/Minute 100 cc
Release Valve 0.7 bar (10 psi)
Pressure Gauge 0 - 60 bar / 0 - 870 psi
Reservoir 3 L - 5 L - 6 L
Suction Filter 250 Micron
Discharge Port M12x1 - Tube 6 mm
Temperature Range -20°C to 80°C
Low Level Switch 1.5 A 250 V AC 200 V DC 50 W
Motor Specify with Order
TECHNICAL DATA
MPT-500/LAM Electric Pump
MPT-500/LAM Electric Pump
MPT-500/LAM Electric Pump
Suitable Lubricants Oil 50 - 1000 cSt 40°C
Working Pressure 5 - 25 bar (70-354 psi) Adjustable
15 - 50 bar (212-708 psi) Adjustable
Discharge/Minute 500 cc
Release Valve 0.7 bar (10 psi)
Pressure Gauge 0 - 60 bar / 0 - 870 psi
Reservoir 8 L - 12 L - 50 L
Suction Filter 250 Micron
Discharge Port M12x1 - Tube 6 mm
Temperature Range -20°C to 80°C
Low Level Switch 1.5 A 250 V AC 200 V DC 50 W
Motor Specify with Order
TECHNICAL DATA
MPT-200/G Electric Pump
MPT-200/G Electric Pump
MPT-200/G Electric Pump
Suitable Lubricants Oil 50 - 1000 cSt 40°C
Working Pressure 5 - 25 bar (70-354 psi) Adjustable
Discharge/Minute 100 cc
Release Valve 0.7 bar (10 psi)
Pressure Gauge 0 - 60 bar / 0 - 870 psi
Reservoir 3 L - 5 L - 6 L
Suction Filter 400 Micron
Discharge Port M12x1 - Tube 6 mm
Temperature Range -20°C to 80°C
Low Level Switch DA 10 VA 40 V DC
Motor Specify with Order
TECHNICAL DATA
MPT-200/G LAM Electric Pump
MPT-200/G LAM Electric Pump
MPT-200/G LAM Electric Pump
Suitable Lubricants Soft Grease NLGI 000 - 00
Working Pressure 5 - 25 bar (70-354 psi) Adjustable
Discharge/Minute 500 cc
Release Valve 0.7 bar (10 psi)
Pressure Gauge 0 - 60 bar / 0 - 870 psi
Reservoir 8 L - 12 L - 50 L
Suction Filter 250 Micron
Discharge Port M12x1 - Tube 6 mm
Temperature Range -20°C to 80°C
Low Level Switch 1.5 A 250 V AC 200 V DC 50 W
Motor Specify with Order
TECHNICAL DATA
MPT-500/G Electric Pump
MPT-500/G Electric Pump
MPT-500/G Electric Pump
Suitable Lubricants Soft Grease NLGI 000 - 00
Working Pressure 5 - 25 bar (70-354 psi) Adjustable
Discharge/Minute 500 cc
Release Valve 0.7 bar (10 psi)
Pressure Gauge 0 - 60 bar / 0 - 870 psi
Reservoir 3 L - 5 L - 6 L
Suction Filter 400 Micron
Discharge Port M12x1 - Tube 6 mm
Temperature Range -20°C to 80°C
Low Level Switch 10V to 40V DC
Motor Specify with Order
TECHNICAL DATA
MPT-500/G LAM Electric Pump
MPT-500/G LAM Electric Pump
MPT-500/G LAM Electric Pump
Suitable Lubricants Soft Grease NLGI 000 - 00
Working Pressure 5 - 25 bar (70-354 psi) Adjustable
Discharge/Minute 500 cc
Release Valve 0.7 bar (10 psi)
Pressure Gauge 0 - 60 bar / 0 - 870 psi
Reservoir 8 L - 12 L - 50 L
Suction Filter 400 Micron
Discharge Port M12x1 - Tube 6 mm
Temperature Range -20°C to 80°C
Low Level Switch 10V to 40V DC
Motor Specify with Order
TECHNICAL DATA
MPT-200 E MPT-500 without Reservoir
MPT-200 E MPT-500 without Reservoir
MPT-200 E MPT-500 without Reservoir
Suitable Lubricants Oil 50 - 1000 cSt 40°C
Soft Grease NLGI 000 - 00
Working Pressure 5 - 25 bar (70-354 psi) Adjustable
15 - 50 bar (212-708 psi) Adjustable
Discharge/Minute 100 cc - 500 cc
Release Valve 0.7 bar (10 psi)
Pressure Gauge 0 - 60 bar / 0 - 870 psi
Reservoir 3 L - 5 L - 6 L
Suction Filter 250 Micron
Discharge Port M12x1 - Tube 6 mm
Temperature Range -20°C to 80°C
Low Level Switch 1.5 A 250 V AC 200 V DC 50 W
Motor Specify with Order

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